- Professional consulting
- Sample print creation
- Custom packages for industrial clients
- On-site training
- Service package with free phone and email support
Formlabs Form 4BL
Formlabs Form 4BL
Large format for medical and dental.
The Form 4BL brings the speed of the Form 4B to a 4.6 times larger build volume. Large anatomical models, medical device prototypes or entire batches of dental models are produced in a single print job – usually the same day.
- Dental
- Medical
- Research & development
- Prototyping
Think big, print fast
With a build volume of 35.3 × 19.6 × 35 cm, the Form 4BL prints complete spine and thorax models in one piece or fills the platform with dozens of parts. A life-size scoliosis model is finished in under 10 hours – on the Form 3BL it took over 50 hours.
Avg. 24 mm/h
Print speed
25–200 µm
Layer thickness
±0.15 % at 1–30 mm
XY dimensional tolerance
35.3 × 19.6 × 35 cm
Build volume
Large parts the same day
Scoliosis model in 9 h 56 min instead of 50 h 18 min (Form 3BL), 32 aligner models in 14 minutes.
Biocompatible and sterilizable
BioMed series and dental resins for parts with patient contact, plus Open Material Mode for third-party resins.
Precise in large format
46 µm pixel size with anti-aliasing: 95 % of the surface lies within 50 µm of the CAD model.
Low cost per part
Dental models for under €1 each – the large platform significantly lowers the cost per part.
Two resin cartridges
Two cartridges and automated resin handling for long print jobs without refilling.
Reliable and monitored
Validated print settings, six sensor systems, an integrated camera and remote monitoring via Dashboard.
Medical
Large anatomical models in one piece
Hospitals and medical device companies print life-size models, sizers and prototypes without assembly – from concept study to final product.
- Life-size spine, thorax and skull models
- Patient-specific sizers and implant prototypes
- Functional prototypes and single-use instruments
- Biocompatible, sterilizable BioMed materials
- Scoliosis model in under 10 hours
Dental
High-volume production for the dental lab
For high-volume labs: the Form 4BL prints up to 120 aligner models or 20 denture models per hour and significantly lowers the cost per model.
- 32 aligner models in 14 minutes
- 80 occlusal splints in 2 h 10 min
- 28 restorative models in 2 h 48 min
- Models for under €1 each
- Integration with 3Shape, exocad, Medit and DSD
Accuracy in large format too
Measured with Precision Model Resin
Despite the large platform, accuracy stays consistent: 95 % of the surface lies within 50 µm and 99 % within 100 µm of the CAD model. Large parts fit the first time.
Formlabs Form 4BL Webinar
To help you get up and running with your new 3D printer quickly, we offer you our quick start course in the form of a webinar (web-based seminar): After 120 minutes, you will understand how to use the 3D printing software.
Webinar Agenda
- Introduction to the functionality and operation of the 3D printing software
- Overview of the importance of settings
- The right settings for your perfect 3D print!
- Tips & Tricks
- Troubleshooting – Causes and solutions for common problems
Requirements
- Existing, ready-to-use PC with Windows 7, 8, or Mac OS X with full administrator rights
- Internet access
- Pre-installed and functional TeamViewer or Microsoft Teams software
The details of the appointment and the webinar software will be arranged after receiving your order.
Support and Service
- Complete solution with wash station
- Component optimization via remote maintenance
- Material testing
- Process optimizations
- Custom seminars on-site
- On-site service
Downloads
Technical specifications
| Technology | Masked stereolithography (MSLA) Low Force Display™ (LFD) |
|---|---|
| Light source | 145 LEDs with collimator lenses 405 nm, 16 mW/cm² |
| XY resolution | 46 µm with preset anti-aliasing |
| Layer thickness | 25–200 µm |
| Build volume (W × D × H) | 35.3 × 19.6 × 35 cm (24.2 l) |
| Print speed | Avg. 24 mm/h (at 100 µm layer thickness) max. 80 mm/h |
| XY dimensional tolerance | ±0.15 % at 1–30 mm (min. ±0.02 mm) |
| Surface accuracy | 95 % within 50 µm, 99 % within 100 µm (Precision Model Resin) |
| Resin cartridges | 2 |
| Materials | Biocompatible BioMed and dental resins Open Material Mode for third-party resins |
| Resin heating | automatic 25–45 °C depending on material |
| Resin tank lifetime | over 75,000 layers with every Formlabs material |
| Sensors | 6 sensor systems, integrated 5 MP camera |
| Dimensions (W × D × H) | 66.4 × 52.8 × 79.4 cm |
| Weight | 58.5 kg |
| Operating environment | 18–28 °C |
| Power supply | 100–240 V AC, 9 A, 50/60 Hz, 900 W |
| Connectivity | Wi-Fi (2.4/5 GHz), Ethernet (1000 Mbit), USB-C 2.0 |
| Operation | 7-inch touchscreen |
| Software | PreForm (free), Dashboard macOS 13 or later, Windows 10 or later (64-bit, no ARM) |
| File formats | STL, OBJ, 3MF STEP (STEP, STP, STPZ), SOLIDWORKS (SLDPRT, SLDASM) PTC Creo (PRT, ASM), JT, CATIA V5 (CATPart, CATProduct) |
| Warranty | 1 year included extended warranty and customer support available for a fee |
Frequently asked questions
What is the difference between the Form 4L and the Form 4BL?
The Form 4BL is the healthcare version of the Form 4L: it supports the biocompatible Formlabs materials and validated workflows for medical and dental, and it can be combined with the Medical or Dental Service Plan.
How large is the build volume of the Form 4BL?
35.3 × 19.6 × 35 cm, or 24.2 liters – 4.6 times as much as the Form 4B. This lets you print life-size anatomical models in one piece or a large number of small parts in a single job.
Which dental labs benefit from the Form 4BL?
High-volume labs, for example in aligner or prosthetics production. The Form 4BL prints up to 120 aligner models or 20 denture models per hour at a cost of under €1 per model.
Which biocompatible materials are available?
Among others BioMed Clear, BioMed Amber, BioMed Durable, BioMed White, BioMed Black and Surgical Guide Resin. Open Material Mode also lets you use third-party resins.
How much space does the Form 4BL need?
The printer measures 66.4 × 52.8 × 79.4 cm and weighs 58.5 kg. For post-processing large parts, we recommend Form Wash L and Form Cure L.
Form 4B or Form 4BL – which one is right for me?
The Form 4B is compact and ideal for practices, labs and hospitals. The Form 4BL is the choice for large anatomical models and high volumes.