- Professional consulting
- Sample print creation
- Custom packages for industrial clients
- On-site training
- Service package with free phone and email support
Creatlabs D800 Ultra
Creatlabs D800 Ultra
Large-format production with linear motor drive.
The D800 Ultra is one of the first two printers from Creatlabs, Creatbot’s new high-end brand. Its Mag-Lev linear motor drive combines high speed with assembly-ready precision and consistent series quality – in a build volume of 800 × 650 × 650 mm. Designed for 24/7 operation, it takes you from prototype to small batch and series production and complements CNC machining and injection moulding.
- Aerospace
- Automotive
- Consumer goods
- Energy
- Prototyping
Large build volume with heated chamber
With a build volume of 800 × 650 × 650 mm, the D800 Ultra prints large parts in one piece. The actively heated 80 °C chamber keeps the temperature stable for the best results with engineering plastics such as ASA and ABS.
80 × 65 × 65 cm
Build volume
1100 mm/s
Print speed
±0.05 mm
Accuracy per 100 mm
80 °C
Chamber temperature
Linear motor drive
Mag-Lev linear motors instead of belts or lead screws: up to 1100 mm/s and 10,000 mm/s² acceleration with frictionless, precise motion.
Precision that lasts
±0.05 mm per 100 mm – automatic calibration and real-time compensation keep accuracy at the same level for years.
High material throughput
Two independent extruders (IDEX) up to 420 °C with a 90 mm³/s flow rate melt the material completely even at high speed – for strong layer adhesion.
Fully automatic calibration
Eddy current bed levelling with 0.001 mm probing accuracy in 60 seconds, XY offset via HD camera with AI image recognition, Z offset via two photoelectric sensors.
Consistent series
Identical parts from several printers or assemblies from different machines fit together without rework.
Safe in continuous operation
Schneider electrics, door interlock, emergency stop, thermal protection and a built-in HEPA activated carbon filter for round-the-clock operation.
Production costs that pay off
From prototype to series production
The D800 Ultra shortens lead times, reduces dependence on suppliers and lowers production costs. Example tool case in ASA (top and bottom part, 1.2 kg): 45 hours of printing and 52 kWh of electricity – a conventional FFF printer needs around 100 hours and 115 kWh. The cluster management system lets you control entire printer farms centrally.
Creatlabs D800 Ultra Webinar
To help you get up and running with your new 3D printer quickly, we offer you our quick start course in the form of a webinar (web-based seminar): After 120 minutes, you will understand how to use the 3D printing software.
Webinar Agenda
- Introduction to the functionality and operation of the 3D printing software
- Overview of the importance of settings
- The right settings for your perfect 3D print!
- Tips & Tricks
- Troubleshooting – Causes and solutions for common problems
Requirements
- Existing, ready-to-use PC with Windows 7, 8, or Mac OS X with full administrator rights
- Internet access
- Pre-installed and functional TeamViewer or Microsoft Teams software
The details of the appointment and the webinar software will be arranged after receiving your order.
Support and Service
- Complete solution with wash station
- Component optimization via remote maintenance
- Material testing
- Process optimizations
- Custom seminars on-site
- On-site service
Downloads
Technical specifications
| Printing process | Fused filament fabrication (FFF) |
|---|---|
| Build volume (W × D × H) | 800 × 650 × 650 mm (single extruder) 740 × 650 × 650 mm (dual extruder with support material) 400 × 650 × 650 mm (mirror and duplication mode) |
| Number of extruders | 2, independent (IDEX) |
| Accuracy | ±0.05 mm per 100 mm |
| Filament diameter | 1.75 mm |
| Nozzle diameter | 0.4 mm (optional 0.3 / 0.5 / 0.6 / 0.8 / 1.0 mm) |
| Materials | PLA, ABS, ASA, PP, PETG, PC, nylon, TPU, ABS-CF, PC-CF, PET-CF, PET-GF, UltraPA-CF, PPS-CF, PA-GF, PA-CF, PA-ABS, PC-ABS, PP-GF, PP-CF, etc. |
| Max. nozzle temperature | 420 °C |
| Max. bed temperature | 120 °C |
| Chamber temperature | 80 °C |
| Filament drying chamber | 70 °C |
| Print speed | max. 1100 mm/s |
| Acceleration | 10,000 mm/s² |
| Hotend flow rate | 90 mm³/s |
| Daily output | 1–2 kg (0.4 mm nozzle) 2–5 kg (0.8 mm nozzle) |
| XY drive | Mag-Lev linear motors |
| Positioning accuracy | X/Y 0.001 mm, Z 0.00052 mm |
| Z axis | independent |
| Print bed | Aviation aluminium with magnetic build plate |
| Leveling | automatic, eddy current sensor XY offset: HD camera with AI recognition Z offset: two photoelectric sensors |
| Features | Filament run-out and clog detection, dual-nozzle print resume, automatic material feeding, door interlock, remote camera monitoring, three-layer chamber insulation |
| Air filtration | built-in: HEPA + activated carbon optional: AIR-200 industrial air purifier |
| Power supply | 220–240 V, 50–60 Hz |
| Power consumption | 7,000 W (rated power) |
| Display | 10-inch colour display, multilingual |
| Connectivity | USB, USB stick, Wi-Fi, LAN |
| Slicer software | CreatWare, Orca Slicer, Cura, Simplify3D, Prusa, etc. Windows, macOS |
| File formats | G-code, STL, 3MF, OBJ, AMF, STP, STEP |
| Firmware | Klipper |
| Dimensions (W × D × H) | 1480 × 1080 × 1280 mm |
| Weight | 370 kg |
| Shipping dimensions | 1550 × 1170 × 1510 mm, 480 kg |
Frequently asked questions
How does the D800 Ultra differ from the Creatbot D600 Pro3 HS?
The D800 Ultra belongs to the new Creatlabs Ultra series (FFF 2.0) and moves the print head with Mag-Lev linear motors instead of belts. According to the manufacturer, this means higher speed (up to 1100 mm/s), better surfaces and detail fidelity, and greater batch consistency. Daily output is two to three times that of conventional industrial FFF printers.
Which materials can I print with the D800 Ultra?
The open material system processes standard and engineering plastics such as PLA, PETG, ABS, ASA, PC, nylon and TPU as well as fibre-reinforced materials such as PA-CF, PET-CF, PPS-CF and PA-GF. The chamber heated to 80 °C and nozzle temperatures up to 420 °C ensure stable results.
Is the D800 Ultra suitable for series production?
Yes. It is designed for continuous 24/7 operation, maintains its accuracy through automatic calibration and real-time compensation, and delivers consistent parts across multiple printers. The cluster management system lets you monitor and control entire printer farms centrally.
How much material does the D800 Ultra print per day?
Around 1–2 kg in 24 hours with a 0.4 mm nozzle, and 2–5 kg with a 0.8 mm nozzle (manufacturer figure for PA-CF).
Which software do I need?
The CreatWare slicer software is included. Orca Slicer, Cura, Simplify3D and Prusa also work. The printer runs Klipper firmware and connects via USB, Wi-Fi or LAN.
What power supply and how much space does the D800 Ultra need?
220–240 V at 50–60 Hz, with a rated power of 7,000 W. The unit measures 1480 × 1080 × 1280 mm and weighs 370 kg – plan floor space and transport route accordingly.