Formlabs Fuse X1
Industrial SLS Made Accessible.
The Fuse X1 SLS Ecosystem — industrial selective laser sintering at a new level. The Fuse X1 brings together a complete SLS ecosystem — from automatic packing in PreForm to powder recovery in the Fuse Sift X1 — and delivers thousands of end-use parts in days, not weeks. With up to 50% lower part cost than legacy powder bed fusion systems and 3x throughput vs. industrial competitors.
Medical
Audio
Dental
Jewelry
Architecture
Prototypes
Hardware Overview: Production at the Press of a Button
The Fuse X1 SLS Ecosystem delivers industrial-quality production at scale. With a massive 61.5-liter build volume, 3x throughput vs. industrial competitors, and up to 50% lower part cost than legacy powder bed fusion systems, the Fuse X1 delivers thousands of end-use parts in days, not weeks. Intuitive operation, 5-minute print changeovers, and simple installation mean it's up and running from day one — no dedicated operator required.
330 × 330 × 565 mm
Build Volume
110 microns
Layer Thickness
0.330 kg/hr
Throughput (sintered)
Build Big
Produce full-scale production-quality parts in a massive build volume or run production builds at over 30% packing density to manufacture thousands of end-use parts in days, not weeks.
Low Part Cost
Fuse X1 delivers up to 50% lower part cost than legacy powder bed fusion systems in less than half the floorspace. Fuse X1 is cost-competitive with injection molding for tens of thousands of parts.
Productive
With 30%+ packing density and a 61.5L build volume, the Fuse X1 fits more parts in a single build than competing industrial SLS and MJF systems, adding up to thousands more parts per week.
Intuitive and Reliable
Fuse X1 fits through a standard door, doesn't require facility retrofit, and installs and prints on day one. An intuitive touchscreen guides you, while the build unit enables 5-minute changeovers.
Adaptive Thermal Control
enables unlimited packing freedom, and exceptional part quality by delivering, maintaining, and sintering powder at an incredibly stable temperature.
Print Intelligence
uses AI-powered computer vision to isolate and prevent failures, maximizing uptime so you get great parts on time every time.
Workflow: Large Format SLS, Simplified
An end-to-end industrial workflow you can install and run in one hour. No dedicated operator required.
Prepare
Auto-pack, optimize, and organize in PreForm
Orient, hollow, or label models, estimate print times, and automatically pack parts for optimized density, reducing print time and limiting waste. Import STL, OBJ, 3MF, or models directly from a wide range of CAD applications.
Print large parts in hours, not days
Most large builds complete under 24 hours, with same-day large parts in 5 hours. Print Intelligence detects and masks anomalies in real time to protect yield.
Swap
5-minute print changeovers with the Fuse X1 Build Unit
Roll one build unit out, roll the next one in, with blind-mate power and data connectors. Insulation allows natural cooling inside the unit, so the printer can start the next job.
Unpack
Hands-off powder recovery with Fuse Sift X1
Integrated compressed air, sealed glovebox, and parts hatch keep breakout clean and fast. Capacity for 3 to 5 full builds of used powder, with automatic powder transport to the Mix Kit.
Finish
Clean and Polish with Fuse Blast
New 400 mm Fuse Blast Large Tumbler Basket fits 2-3× Fuse build volumes and 50% more parts per cycle. Optional Polishing System upgrade delivers smooth, semi-gloss, dye-ready surfaces.
Formlabs Fuse X1 Webinar
To help you get up and running with your new 3D printer quickly, we offer you our quick start course in the form of a webinar (web-based seminar): After 120 minutes, you will understand how to use the 3D printing software.
Webinar Agenda
- Introduction to the functionality and operation of the 3D printing software
- Overview of the importance of settings
- The right settings for your perfect 3D print!
- Tips & Tricks
- Troubleshooting – Causes and solutions for common problems
Requirements
- Existing, ready-to-use PC with Windows 7, 8, or Mac OS X with full administrator rights
- Internet access
- Pre-installed and functional TeamViewer or Microsoft Teams software
The details of the appointment and the webinar software will be arranged after receiving your order.
Support and Service
- Professional consulting
- Sample print creation
- Custom packages for industrial clients
- On-site training
- Service package with free phone and email support
- Complete solution with wash station
- Component optimization via remote maintenance
- Material testing
- Process optimizations
- Custom seminars on-site
- On-site service
Downloads
Tech Specs
| Technologie | Selektives Lasersintern (SLS) |
| Bauvolumen | 330 × 330 × 565 mm |
| Schichtdicke | 110 Mikrometer |
| Lasertyp | Ytterbium-Faser, 120 W |
| Laserspotgröße | 330 Mikrometer |
| Durchsatz | 0,330 gesinterte kg/h |
| Maximale Packdichte | 30 % oder mehr (Volumen), 48 % oder mehr (Masse) |
| Materialneuzuführungsrate | Ab 20 % |
| Materialien | Nylon 12, Nylon 11*, Nylon 12 GF**, TPU**, Open Material Mode |
| Print Intelligence | KI-gestützte Druckfehlerprävention in Echtzeit |
| Stellfläche | 1,3 m2 |
| Energiebedarf | 200–240 V Wechselstrom, einphasig, 50/60 Hz, 50-A-Nennstrom |
| Garantie und Service | Production Service Plan und Self Service verfügbar. |